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Festo EMMT Motors and CMMT Servo Drives: Flexible Motion Control

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FAQ's about Festo's ELGD
The CMMT-AS is an AC servo drive intended for higher-performance and more demanding motion-control applications. The compact CMMT-ST operates from 24 or 48 V DC and is intended for lower-power positioning applications using stepper motors, brushless DC motors, or EC motors.
The EMMT-AS is Festo’s primary servo motor pairing for the CMMT-AS. The combination supports demanding positioning tasks, absolute encoder options, one-cable connectivity, and coordinated commissioning within Festo’s electric automation platform.

The CMMT multiprotocol hardware supports PROFINET, EtherCAT, EtherNet/IP, and Modbus TCP. This allows the drive to be configured for different industrial network environments without selecting a separate drive family for each supported protocol.

A single-turn encoder identifies the position within one motor revolution. A multi-turn encoder also tracks revolutions across multiple turns. In the video, Festo recommends the multi-turn option when an application needs to retain position through a power-down and avoid repeating the normal homing process.

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Festo EMMT Motors and CMMT Servo Drives: Flexible Motion Control

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For demanding servo applications, the Festo CMMT-AS servo drive and EMMT-AS AC servo motor create an integrated motion-control system with precise positioning, multiprotocol connectivity, built-in safety options, absolute encoder feedback, and simplified one-cable motor connectivity.

For lower-power positioning applications, the compact CMMT-ST provides an alternative for controlling stepper motors, brushless DC motors, and EC motors using 24 or 48 V DC. Festo’s stepper motor options give machine builders additional flexibility when an application does not require the full performance of an AC servo system.

Why Festo’s Motor and Drive Platform Stands Out

A motion-control system is more than a motor. The drive must communicate with the machine controller, regulate the motor, process feedback, execute the required motion profile, and support the application’s safety requirements.

Festo approaches these requirements as a complete system. The CMMT-AS and EMMT-AS are designed to work together, while Festo’s broader portfolio adds actuators, mounting components, cables, controls, and engineering tools that help simplify the process of building a complete electric motion solution.

Key platform advantages include:

  • Multiprotocol connectivity: The CMMT-AS and CMMT-ST are available in multiprotocol MP variants that support PROFINET, EtherCAT, EtherNet/IP, and Modbus TCP in the same drive hardware. This provides more flexibility when integrating the drive into different control environments. 
  • Point-to-point and coordinated motion: The CMMT platform supports point-to-point positioning and, with an appropriate controller and communication configuration, interpolated motion for coordinated machine movements.
  • Simplified motor wiring: The EMMT-AS one-cable connection carries motor power, encoder signals, and the holding-brake connection when the motor is equipped with a brake. 
  • Absolute encoder options: Single-turn and multi-turn absolute encoders are available for applications with different positioning and homing requirements. 
  • Integrated safety: The CMMT family offers standard and advanced functional-safety options, depending on the selected drive configuration. 
  • System-level sizing: Festo Electric Motion Sizing can evaluate the motor, drive, actuator, and mechanical requirements using application inputs such as mass, movement distance, and cycle time. 

CMMT-AS and EMMT-AS: The Primary Servo System

For demanding and dynamic positioning applications, the CMMT-AS servo drive and EMMT-AS AC synchronous servo motor form an integrated Festo servo solution.

CMMT-AS Servo Drive

The CMMT-AS is a scalable servo drive designed for precise force, speed, and position control. It can perform point-to-point positioning or interpolated movements, allowing the platform to support both straightforward positioning axes and more coordinated machine concepts.

The drive is available across a wide performance range. Depending on the selected drive variant, the CMMT-AS supports single-phase input from 100 to 230 V AC or three-phase input from 200 to 480 V AC.

Row of Festo PLC modular units mounted in a rack for automation control

The drive configurations discussed in the video cover approximately 300 W through 12 kW.

One of the CMMT platform’s most useful features is its multiprotocol capability. PROFINET, EtherCAT, EtherNet/IP, and Modbus TCP are supported within the same multiprotocol drive hardware. This reduces the need to select an entirely different drive family solely because of the PLC or industrial network being used. 

Festo also offers an optional removable color touchscreen display. As demonstrated in the video, the display can be moved between drives, used to review or clear errors, and used to transfer stored parameters from one drive to another.

EMMT-AS Servo Motor

The EMMT-AS is a brushless, permanently magnetized synchronous servo motor designed for demanding and dynamic positioning applications. Festo offers six motor sizes in multiple overall lengths, allowing the motor family to address a range of machine designs and performance requirements.

One of its most practical features is the one-cable plug. Instead of running separate cables for power, encoder feedback, and the optional holding brake, the connection combines these functions into one cable. This can reduce cable routing, simplify installation, and make motor replacement more straightforward. 

The connection can also be rotated to accommodate different mounting positions and cable-routing requirements. Depending on the selected connector size, the one-cable connection can be oriented through a range of up to 290 or 310 degrees to accommodate different mounting and cable-routing requirements.

Metallic industrial gearbox/servo motor assembly with multiple circular multi-pin connectors and mounting flanges (close-up).

The EMMT-AS is available with:

  • Single-turn or multi-turn absolute encoder
  • Optional holding brake
  • Multiple motor sizes and overall lengths
  • Rotatable one-cable connection
  • Optional shaft sealing
  • Integrated temperature measurement
  • Optional battery-free, multi-turn absolute safety encoder on applicable motor sizes and configurations

The EMMT-AS also includes an electronic rating plate containing relevant motor data. The CMMT-AS can read this information and use it to set the corresponding motor parameters during commissioning.

Choosing Between Single-Turn and Multi-Turn Encoders

The encoder configuration affects how the system tracks and retains position.

A single-turn absolute encoder identifies the motor’s position within one complete revolution. If the application powers down, the system may need to complete its normal homing process to reestablish the full machine position.

A multi-turn absolute encoder tracks the motor position across multiple revolutions. In the video, Festo explains that this option is useful when an application needs to retain position through a power cycle without repeating the normal homing process.

The right encoder depends on the machine’s mechanics, startup requirements, travel range, and expected behavior after power is removed.

When a Stepper-Based Solution Makes More Sense

Not every positioning application requires a full AC servo system. For axes with lower power requirements, the CMMT-ST offers a compact, extra-low-voltage alternative.

The CMMT-ST operates at 24 or 48 V DC and provides 150 W or 300 W of continuous power, depending on the supply voltage. It can control stepper motors, brushless DC motors, and EC motors. Like the larger CMMT-AS, it supports point-to-point and interpolated movements, multiprotocol communication, auto-tuning, and integrated safety functions.

Festo’s closed-loop stepper option, discussed in the video, is available in several NEMA sizes with absolute encoder feedback, single-turn and multi-turn configurations, an optional holding brake, and a rotatable one-cable connection.

For simpler positioning requirements, Festo also offers the EMMS-ST stepper motor family. Festo describes it as a long-life, two-phase hybrid stepper motor for applications with reduced requirements. An incremental encoder is available for closed-loop operation.

The final decision should not be based on motor type alone. Required torque, speed, positioning accuracy, duty cycle, load mechanics, environmental protection, control architecture, and future machine requirements all influence the right selection.

Functional Safety Options

Functional safety is an important part of drive selection, particularly for machines with guarded access, service interaction, vertical loads, or coordinated motion.

The CMMT-AS is available with standard safety functions including Safe Torque Off (STO) and Safe Brake Control (SBC). Depending on the selected drive variant and safety configuration, additional functions may include Safe Stop 1 (SS1), Safe Stop 2 (SS2), Safely Limited Speed (SLS), Safe Maximum Speed (SMS), and Safe Operating Stop (SOS). Available functions, communication methods, and safety ratings vary by drive configuration.

The CMMT-ST includes Safe Torque Off (STO) and can support Safe Stop 1, time-controlled (SS1-t) when used with the required external safety switching device and suitable circuitry.

PennAir can help evaluate your motion requirements and identify an appropriate drive configuration while accounting for functional-safety needs during the selection process. Final safety architecture, risk assessment, and validation remain specific to the machine and application.

Typical Applications

The CMMT-AS and EMMT-AS platform is suited for machines that require controlled position, speed, or torque.

Potential applications include:

  • High-speed assembly equipment
  • Packaging and material-handling systems
  • Pick-and-place machines
  • Indexing and positioning axes
  • Precision dosing or dispensing equipment
  • Pressing and force-controlled processes
  • Conveyor and gantry mechanisms
  • Linear and rotary motion systems
  • Multi-axis machine concepts
  • Applications requiring coordinated or interpolated motion

Festo identifies applications ranging from high-speed manufacturing to precision dosing and delicate handling as examples for its servo motor and drive systems. Electric Motion Sizing also includes workflows for conveyors, ball-screw mechanisms, rack-and-pinion systems, index tables, press-fitting applications, and multi-axis handling systems.

How PennAir helps

PennAir helps customers evaluate the complete motion-control application, not just select an individual motor or drive. This creates a more coordinated path from initial requirements through component selection and system integration.

Our team can help:

  • Review the application: Evaluate payload, center of gravity, travel, mounting orientation, speed, acceleration, cycle time, force, torque, and environmental requirements.
  • Size the motion system: Identify an appropriate motor, drive, and actuator combination based on the application.
  • Select the architecture: Determine whether the application is best suited for a CMMT-AS and EMMT-AS servo system or a lower-voltage CMMT-ST and stepper-based solution.
  • Coordinate components: Identify compatible actuators, motor-mounting kits, cables, encoders, brakes, and accessories.
  • Support controls integration: Review the intended PLC platform, network protocol, motion requirements, and required drive functionality.
  • Assist with control panels: Address panel-building requirements as part of the broader machine-control solution.
  • Simplify the process: Provide one central resource for selecting and integrating the components required for the application.

Have a motion-control challenge? Let’s work through it.

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