With the iTENDO it was possible to combine the excellent features of the TENDO hydraulic expansion technology with the possibility of digital process monitoring. If one looks into the process starting from the place of metal cutting, the iTENDO is the first non-wear part, “closest-to-the-part,” and therefore it is predestined for signal acquisition. Digitalization is considered to be the greatest challenge in the manufacturing industry. However, it also offers chances for the companies in creating processes more precise, reliable, and faster. The precondition for this, is a maximum process stability achieved by intelligent solutions and components that could recognize unforeseeable instabilities, and could intervene in real time. The resulting effects are a minimization of rejects, a noticeable reduction of production times, as well as an important increase in quality and efficiency – even in the case of small batch sizes. With the new iTENDO – the first intelligent toolholder on the market – SCHUNK is setting a milestone when it comes to digitalization in the metal cutting industry. Due to the real-time capable data communication, SCHUNK offers for the first time an autonomous process optimization in the form of a toolholder.
Author: Rachel Lau
Wire Rope Isolators for Compressors
Enidine’s Wire Rope Isolators are perfect for air compressors. A heavy-duty compressor like this (pictured above) is used to create a high amount of pressure (800 psi) repeatedly for long periods of time. As this machine runs, it creates a great deal of vibration.
The customer originally was using coil springs to isolate the vibration, but over an extended period of time, the welds on the frame would break.
They changed from coil springs to the WR20 series wire rope isolators because they are a far more effective solution.
Benefits of Dorner’s AquaPruf Conveyors
Tool-less disassembly. Cleaning prep in under a minute, complete disassembly in less than 3 minutes
Optional frame cut-outs and belt lifters for continuous access to inside of the conveyor
Tip-up tails allow for quick release of belt tension
Continuous TIG-welded 304 stainless steel frame
Spiral cam belt tensioning with patent pending thread-less design
Patented sprocket alignment key
Gearless, oil-free iDrive2 sanitary motorized roller
SCHUNK EGI
Servo-electric 2-finger parallel gripper with sensitive gripping force control and long stroke. It is versatile, highly flexible, and great for clean environments.
The Advantages:
Gripping force control for the delicate gripping of sensitive workpieces
Long and freely programmable stroke for flexible workpiece handling
Almost complete gripping force maintenance with minimal brake retardation for a high process reliability
A browser-based integrated webserver for easy and intuitive commissioning, parameterization, and functional test of the gripper (applies to PROFINET and EtherNet/IP only)
Fully integrated control and power electronics for creating a decentralized control system
Connectors in industrial standard for easy electrical connection
CPC’s Everis LQ2
1/8” flow is designed specifically for liquid cooling applications. With a small form factor for tight spaces, Everis LQ2 connectors offer a high-flow capacity to optimize system performance while providing ultra-reliable, dripless connections and disconnections to protect valuable electronics. Everis LQ2 fittings use patent-pending valve technology that eliminates drips and are designed for long-term use. EPDM and FKM seals are standard options for compatibility with glycol/water or dielectric coolants. For other material and termination, options see your regional CPC sales representative.
Enidine’s Compact Rope Isolators
Use Enidine Compact Wire Rope Isolators for the best performance in vibration isolation and small vibration mount configurations. The compact design is smaller than most wire ropes and can provide both shock and vibration absorption even in situations where package space and sway are an issue.
Enidine Compact Wire Rope Isolator is made of all-metal, which gives the best multi-axis shock and vibration isolation in a small package. Even reliable in hostile environments, the miniature vibration isolators have almost no maintenance and are highly resistant to oil, ozone, abrasives, and chemicals. Using CWRI products can reduce the amount of premature equipment failure and costly machine downtime.
Norgren Excelon Plus
Excelon® Plus has been designed with safety in mind. Tamper-resistant features are built-in as standard, with padlock features on both the shut-off valves and regulator. A rotating safety shut-off valve makes it easy to isolate the system with no reduction in performance; a unique double safety bowl lock, with an audible bowl clip plus a safety detent when pressurized, makes it impossible to remove the bowl when in use.
New soft start dump and control valves enhance safety and application control within Excelon® Plus systems. Soft start dump valves allow downstream pressure to gradually increase on initial start-up, before fully opening to deliver line pressure. The dump function allows the system to be exhausted quickly when required, particularly in the event of a power failure or emergency stop. Electrically operated control valves provide an improved user experience compared to similar manually operated valves.
Spartan’s Stepper 12 Valve
Designed for highly accurate electronically controlled variable flow control of inert fluids and gases. Using analog or digital signal inputs to produce a linear variable flow output, this combination of a stepper motor, valve body with controller circuit has more than 1,500 positions through its valve stroke which can be dialed down to the step, creating reliable and repeatable flow rates from 0 to 30 GPM (water) @ 150 PSI. The valve features a built-in electronic control that accommodates either open or closed loop control by use of electronic signal input of either 4 to 20 mA, 0 to 10 Volt DC. Valve standard operating voltages are 12 or 24 VDC. The Stepper 12 has a separating diaphragm that maintains dry mechanical movement and is designed for long life and high flow. The diaphragm is designed with a specialized convolution and elliptical flow tip producing a linear flow versus valve stroke position. The Stepper 12 valve body is available in 1/4”, 3/8” or 1/2” port sizes with a maximum flow orifice of 12.5mm. Featuring multi orientation mounting and the quick connect M12 connector mates to the valve for a sure environmentally resistant enclosure to NEMA 4/IP 65. This energy saving valve uses voltage to move into position and needs only 60mA when position is found and maintains a steady state. For fast troubleshooting, the on-board indicator LED (RGB) light ring displays status of the device.
Dorner Conveyors for Food Handling & Processing
At Dorner, we believe food safety is paramount. We understand the concerns and challenges facing teams in the food handling industry. Whether your food needs are in bakery and confectionary; dairy and cheese; ready-to-eat foods; meat, poultry and seafood, fruits and vegetables; or any other foods, our AquaPruf Series conveying system can meet your needs.
Dorner can also provide the following conveyor accessory add-ons:
Belt scrapers
Guiding
Conveyor covers
Chutes
Drip pans
Deviators
Automated controls
SCHUNK’s Angular Gripper SWG 50
For universal use in clean and slightly dirty environments. Suitable for applications that require a space-optimized gripper Arrangement. Advantages – Your benefits: Slim design allowing the grippers to be arranged in a row
Spring-supported gripping force maintenance holds the
workpiece even in case of a loss of pressure
Wedge-hook design for high power transmission and synchronized gripping
Light and compact design for space-saving handling without interfering contours
Monitoring via electronic magnetic switches a space-saving feature in a slot in the housing